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Old 08-11-2018, 09:54 AM   Topic Starter
MTG#10 MTG#10 is online now
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Join Date: May 2006
Location: Springfield
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Mechanics/SAUTO I need some advice

My daughter has a 2006 Mercury Milan (Ford Fusion) and since I bought it for her 6 months ago she's had trouble with the blower motor. Until yesterday when it wouldn't come on we just reached under the glove box smacked it with the palm of our hand and it would work fine but now that doesn't work.

I've read online that the resistors are notorious for going bad but a lot of people have problems with the motor as well so I decided to look at the motor itself first. The plug that plugs into the motor and the plug on the motor itself are both melted inside. I tried hot wiring the motor directly to the battery and the fan turned but it created a huge hot spark at the wire. Im guessing that's because I bypassed the resistor?

The damn plug was $30 and I'm waiting for the motor to arrive at O'reilly's which is another $70. When I replace these am I at risk of melting another motor plug because the resistor could be bad as well? Is there a way to test the resistor? The resistor is $170 so I'm hoping that isn't the culprit.

One more thing that gives me hope that it isnt the resistor is before going out completely the blower worked on all speeds.

Last edited by MTG#10; 08-11-2018 at 10:02 AM..
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