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Old 01-13-2010, 04:15 PM  
cookster50 cookster50 is offline
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Removing a stripped bolt

I was working on changing an intake manifold gasket on a 2000 Saturn SL1 and in the process of trying to loosen one of the power steering pump bolts I started to strip it. I tried a Gator Grip, which is a piece of junk and did no good. I also tried some sears bolt extractors but the one that fits on isn't tight enough and the next size down I can't get to fit on. Anyone have any ideas on how I can get this thing removed? I have hardly any room to work in btw, not even enough to be able to hammer a smaller sized socket on it.
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Old 01-13-2010, 04:47 PM   #16
Earthling Earthling is offline
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Originally Posted by SLAG View Post
PB Blaster is better

+1 Vice grips / Channel Locks
PB Blaster...Thanks...I'll get some for future reference.
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Old 01-13-2010, 04:54 PM   #17
JD10367 JD10367 is offline
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Don't bother. Just set the car on fire.

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Old 01-13-2010, 04:56 PM   #18
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Originally Posted by JD10367 View Post
Don't bother. Just set the car on fire.

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Tried that once...Didn't work so well.
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Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.Earthling Forgot to Remove His Claytex and Got Toxic Shock Syndrome.
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Old 01-13-2010, 04:57 PM   #19
googlegoogle googlegoogle is offline
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torch work well on tough bolts.
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Old 01-13-2010, 05:00 PM   #20
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Quote:
Originally Posted by MagicHef View Post
One of these:

http://www.sourcingmap.com/pcs-broke...t-p-24656.html

You drill a small hole in the bolt, and put one of these in there. The threads run backwards, so as it bites into the bolt, it turns the bolt out.
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Old 01-13-2010, 05:16 PM   #21
LaChapelle LaChapelle is offline
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Old 01-13-2010, 05:19 PM   #22
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Old 01-13-2010, 05:29 PM   #23
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Quote:
Originally Posted by cookster50 View Post
I was working on changing an intake manifold gasket on a 2000 Saturn SL1 and in the process of trying to loosen one of the power steering pump bolts I started to strip it. I tried a Gator Grip, which is a piece of junk and did no good. I also tried some sears bolt extractors but the one that fits on isn't tight enough and the next size down I can't get to fit on. Anyone have any ideas on how I can get this thing removed? I have hardly any room to work in btw, not even enough to be able to hammer a smaller sized socket on it.
is it actually accessed through a hole in the pulley? i would get a GOOD socket, name brand and NEW, and try that. sometimes a cheap socket will flex and round the edges.
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Old 01-13-2010, 05:39 PM   #24
cookster50 cookster50 is offline
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I've blasted it with PB Blaster. The thread is fine, the head is starting to get rounded. I don't have room to get a hammer in there. Guy at work said I might have to file down the head a little in order to get the smaller sized bolt extracter on it. As for removing a lot of stuff to make room, it's all the pulleys for the serpentine belt that are in the way, not sure how to remove those. I know you can get the pulley off the power steering pump assembly, just don't know yet if a pulley puller could even fit in the space I have to work with.
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Old 01-13-2010, 05:40 PM   #25
cookster50 cookster50 is offline
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Originally Posted by JASONSAUTO View Post
is it actually accessed through a hole in the pulley? i would get a GOOD socket, name brand and NEW, and try that. sometimes a cheap socket will flex and round the edges.
No, it is one of the ones below and to the right of the pulley. I used a "good" sears craftsman socket to start with. I think using the larger bolt extractor has pretty much rounded it too much for a socket to work anymore.
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Old 01-13-2010, 05:41 PM   #26
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If any bit was sticking out I'd take out the trusty mig welder, weld a short 12 point bolt on it and then remove it while it was still hot... assuming you have a mig welder. You get a good head to grip + heat all in one shot.

Owning a mig welder has totally changed my approach to these situations...

DT
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Old 01-13-2010, 05:42 PM   #27
cookster50 cookster50 is offline
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I don't know if there is room to get a drill in there. I have maybe 3-4 inches to work with(and no, I'm not talking about a penis). I suppose I might have to get the entire engine lifted out in order to get to it.....
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Old 01-13-2010, 05:43 PM   #28
cookster50 cookster50 is offline
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Quote:
Originally Posted by dtebbe View Post
If any bit was sticking out I'd take out the trusty mig welder, weld a short 12 point bolt on it and then remove it while it was still hot... assuming you have a mig welder. You get a good head to grip + heat all in one shot.

Owning a mig welder has totally changed my approach to these situations...

DT
No welder, though if it comes to it I'm sure I can borrow one.
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Old 01-13-2010, 06:22 PM   #29
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Have your mom suck it out
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Old 01-13-2010, 06:24 PM   #30
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Quote:
Originally Posted by dtebbe View Post
If any bit was sticking out I'd take out the trusty mig welder, weld a short 12 point bolt on it and then remove it while it was still hot... assuming you have a mig welder. You get a good head to grip + heat all in one shot.

Owning a mig welder has totally changed my approach to these situations...

DT
I've done this before, and I was scared shitless doing it. But it worked like a charm...
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